{"id":6551,"date":"2025-10-07T08:01:30","date_gmt":"2025-10-07T06:01:30","guid":{"rendered":"https:\/\/www.ruch.de\/?p=6551"},"modified":"2025-12-01T11:14:28","modified_gmt":"2025-12-01T10:14:28","slug":"particle-foam-in-medical-technology","status":"publish","type":"post","link":"https:\/\/www.ruch.de\/en\/news\/particle-foam-in-medical-technology\/","title":{"rendered":"Particle foam in medical technology"},"content":{"rendered":"

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EPP molded parts for innovative medical devices<\/strong><\/h1>\n

Medical devices are complex high-tech systems that need to be ergonomically designed, precisely manufactured and particularly hygienic. In addition, there are ever-increasing demands on energy efficiency and durability. The choice of material plays a decisive role in optimally meeting all these requirements and increasing ease of use. One material that is increasingly proving its worth in this environment is expanded polypropylene (EPP). Due to its lightness combined with high stability, this particle foam is ideally suited to the manufacture of sophisticated components in medical devices.<\/p>\n

The CELLU M6 INFINITY\u00ae medical aesthetic device, the lighthouse product in the LPG Systems\u00ae product range, is used for mechanical skin and tissue stimulation and analyzes the skin in real time for targeted treatment. As it is used directly on the patient, the device places particularly high demands on handling and comfort.<\/p>\n

As an experienced EPP manufacturer, we worked with LPG Systems to develop a customized housing solution based on expanded polypropylene (EPP). The particle foam combines high energy absorption, low weight and thermal insulation properties.<\/p>\n

The housing solution is based on our NOVAplex\u00ae<\/sup><\/a> design principle. Sensitive components such as motors and sensors are inserted into the precisely fitting EPP molded parts instead of being screwed into place. This is made possible by the high resilience of the material, so that the components are held securely in place.[\/vc_column_text][\/vc_column][vc_column width=”2\/12″][\/vc_column][\/vc_row][vc_row][vc_column width=”1\/6″][\/vc_column][vc_column width=”1\/3″][vc_column_text css=””]The housing of the device consists of a total of five EPP molded parts. The high energy absorption of the particle foam ensures that mechanical stresses are reliably absorbed and the sensitive components inside are protected. This reduces the risk of faulty analyses and extends the service life of the device. The overall weight has been significantly reduced without sacrificing stability or resilience.[\/vc_column_text][\/vc_column][vc_column width=”1\/3″][vc_single_image image=”6659″ img_size=”large” css=””][\/vc_column][vc_column width=”1\/6″][\/vc_column][\/vc_row][vc_row][vc_column width=”2\/12″][\/vc_column][vc_column width=”8\/12″]\n

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Simple installation and energy efficiency<\/strong><\/p>\n

The individual molded parts are particularly quick and easy to install thanks to their tongue-and-groove connection. NOVAfeed&fix\u00ae<\/a> fastening elements are also used, which enable the secure and uncomplicated integration of technical components.<\/p>\n

Thanks to its excellent thermal properties, EPP reduces heat loss and thus contributes to lower energy consumption during operation. This optimizes the energy efficiency of the appliance.[\/vc_column_text][\/vc_column][vc_column width=”2\/12″][\/vc_column][\/vc_row][vc_row][vc_column width=”2\/12″][\/vc_column][vc_column width=”8\/12″]\n

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How an idea became a high-tech product<\/strong><\/h2>\n

The CELLU M6 INFINITY\u00ae from LPG impressively demonstrates how high-performance product design can be created through co-engineering. Together with the LPG team, we integrated customized EPP moulded parts into the device, significantly improving its function, efficiency and user comfort. We were able to identify technical challenges at an early stage and solve them flexibly, resulting in a product that is modular, easy to maintain and durable in practice.<\/p>\n

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Functional comparison with the predecessor model with sheet metal housing<\/strong><\/p>\n

The progress is also clear in a direct comparison with the CELLU M6 ALLIANCE\u00ae. While the predecessor model still relied on a classic sheet metal housing, the CELLU M6 INFINITY\u00ae impresses with a modern housing solution made of EPP and injection molding:<\/p>\n

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CELLU M6 ALLIANCE\u00ae<\/p>\n

Housing made from sheet metal parts<\/p>\n<\/td>\n

Function comparison<\/td>\n\n

CELLU M6 INFINITY\u00ae<\/sup><\/p>\n

Housing made of EPP and injection molding<\/p>\n<\/td>\n<\/tr>\n

15<\/td>\nFunctional impact in number of parts (function)<\/td>\n7<\/td>\n<\/tr>\n
50\u00b0<\/td>\nThermal effects\/ average temperature (machine)<\/td>\n45\u00b0<\/td>\n<\/tr>\n
121 \u20ac<\/td>\nPrice reduction (function)<\/td>\n50 \u20ac<\/td>\n<\/tr>\n
80.5 kg<\/td>\nWeight (machine)<\/td>\n68.0 kg<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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<\/div>\n[vc_column_text css=””]By integrating EPP, we were able to:<\/strong><\/p>\n
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  • noticeably reduce the overall weight of the device<\/li>\n
  • improve thermal efficiency and thus protect sensitive components<\/li>\n
  • Reduce assembly time and increase production quality at the same time<\/li>\n<\/ul>\n

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    EPP molded parts are the ideal solution for modern medical devices. The particle foam combines high stability, energy absorption and thermal insulation capacity with minimal weight. RUCH NOVAPLAST developed a customized EPP housing solution for LPG Systems\u00ae. <\/p>\n","protected":false},"author":10,"featured_media":6634,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[61,68],"tags":[],"class_list":["post-6551","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-applications","category-medical-analysis-technology"],"acf":[],"yoast_head":"\nEPP parts for medical devices | RUCH NOVAPLAST<\/title>\n<meta name=\"description\" content=\"EPP molded parts for medical devices: lightweight, durable and hygienic. 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