{"id":2946,"date":"2024-11-13T15:13:16","date_gmt":"2024-11-13T14:13:16","guid":{"rendered":"https:\/\/www.ruch.de\/competencies\/material-expertise\/"},"modified":"2026-09-03T10:46:11","modified_gmt":"2026-09-03T08:46:11","slug":"materials-expertise","status":"publish","type":"page","link":"https:\/\/www.ruch.de\/en\/expertise\/materials-expertise\/","title":{"rendered":"Materials expertise"},"content":{"rendered":"

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Our materials expertise is the basis for all further production steps<\/h1>\n

[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner][vc_column_inner width=”1\/2″][vc_column_text css=””]As a technology leader in the field of particle foams, we combine in-depth knowledge of materials with state-of-the-art technology to develop high-performance molded parts and complex housing systems with exceptional properties for you. The thermoplastic granules, which consist of 95 % air, impress with their low density (15 to 400 g\/l), high mechanical strength and excellent thermal insulation properties. They therefore offer enormous potential for lightweight construction.[\/vc_column_text][\/vc_column_inner][vc_column_inner width=”1\/2″][vc_column_text css=””]The granules are made either in a reactor (suspension polymerization) or on an extrusion line with gas loading and underwater granulation to generate beads that are as spherical as possible. Either way, we use granulates that are perfectly tailored to your specific requirements. Our material expertise creates solutions that are both technically and economically convincing. It forms the basis for sustainable and innovative products in a wide range of industries.[\/vc_column_text][\/vc_column_inner][\/vc_row_inner]\n

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Innovation through material modification and new development<\/h2>\n

The development of new materials begins with knowledge of their limits. Only when we understand these can we select the right material based on specific applications. But what if the requirements go beyond the known material properties? In such cases, innovative solutions are required. Through material refinement and close cooperation with our network partners<\/a>, we offer numerous approaches for the further development of materials.[\/vc_column_text][\/vc_column_inner][\/vc_row_inner]\n

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The right choice of material for optimum product solutions<\/h3>\n

A crucial factor for a product’s success is selecting the right material. It must not only meet the specific requirements of the final product, but also comply with regulatory standards. At RUCH NOVAPLAST, precise material selection is at the core of our work. Thanks to years of intensive research and comprehensive material characterization, we are able to compare the various materials<\/a> based on their properties and find the best solution for each individual project. This process is further enhanced by the extensive expertise of our specialists, whose experience plays a key role in material selection and ensures you receive well-founded, expert consultation.[\/vc_column_text][\/vc_column][vc_column width=”1\/12″ offset=”vc_col-lg-1 vc_col-md-1 vc_hidden-sm vc_hidden-xs”][\/vc_column][\/vc_row][vc_row][vc_column]\n

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We do not allow ourselves to be limited by the boundaries of existing materials for our product solutions. Instead, we push the boundaries of materials to produce our innovative product solutions.<\/blockquote>

<\/i>Thomas Doll \u2013 CTO \u2013 Technical Director<\/span><\/p><\/div>\n[\/vc_column][vc_column width=”1\/12″ offset=”vc_col-lg-1 vc_col-md-1 vc_hidden-sm vc_hidden-xs”][\/vc_column][\/vc_row][vc_row][vc_column]\n

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Frequently Asked Questions About Our Materials Expertise<\/h2>\n

Learn more about the production of granules, the unique properties of cellular foams, and the possibilities for further developing materials to meet specific requirements.[\/vc_column_text][\/vc_column][vc_column width=”1\/12″][\/vc_column][vc_column width=”7\/12″][vc_tta_accordion title_tag=”p” section_title_tag=”p” style=”flat” shape=”square” color=”blue” active_section=”-1″ no_fill=”true” collapsible_all=”true”][vc_tta_section title=”Why are cellular foams particularly well-suited for lightweight construction?” tab_id=”cellular-foams-for-lightweight-construction”][vc_column_text css=””]Cellular foams such as EPP are among the highest-performance lightweight construction materials available: They consist of 95% air, giving them an extremely low density of just 15 to 400 g\/l. Nevertheless, these lightweight materials offer high mechanical strength and excellent thermal insulation properties. This combination of lightness, stability, and insulation makes cellular foams one of the most versatile lightweight materials.[\/vc_column_text][\/vc_tta_section][vc_tta_section title=”How are thermoplastic pellets produced for particle foam manufacturing?” tab_id=”thermoplastic-pellets-production”][vc_column_text css=””]In the production of thermoplastics for particle foam, pellets are produced in two different ways: either through suspension polymerization in a reactor or on an extrusion line with gas injection followed by underwater pelletization. Both polymer production processes aim to produce beads that are as spherical as possible, which can be optimally processed into particle foam molded parts. RUCH NOVAPLAST relies on granules that are precisely tailored to the specific requirements of each project.[\/vc_column_text][\/vc_tta_section][vc_tta_section title=”Can RUCH NOVAPLAST customize or further develop materials if standard materials do not meet the requirements?” tab_id=”personalisation-of-materials”][vc_column_text css=””]Yes. RUCH NOVAPLAST does not allow itself to be limited by the constraints of existing materials, but rather expands their capabilities specifically for individual customer projects. Through years of material characterization and research, the right solution is developed or adapted for every requirement.[\/vc_column_text][\/vc_tta_section][vc_tta_section title=”Does RUCH NOVAPLAST collaborate with external network partners in material development?” tab_id=”collaborators-material-development”][vc_column_text css=””]RUCH NOVAPLAST maintains a broad network of partners from research and development, industry associations, raw material suppliers, and regional partners. This also includes participation in publicly funded research projects.[\/vc_column_text][\/vc_tta_section][\/vc_tta_accordion][\/vc_column][\/vc_row][vc_row][vc_column]\n

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Our highlights in materials expertise<\/h2>\n

Find out more here about successful product solutions and impressive examples of applications in this area of expertise.<\/p>\n <\/div>\n

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Materials expertise<\/p>\n \n

Sustainable confetti material for environmentally friendly EPP components<\/h3>\n

In the production of molded parts made of EPP, color and batch changes regularly result in residual raw materials that do not have to end up as waste.<\/p>\n\n \n to the blog post <\/a>\n <\/div>\n <\/div>\n\n <\/div>\n \n <\/div>\n\n [\/vc_column][\/vc_row][vc_row][vc_column]\n

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Materials<\/h3>\n

With innovative polymers such as EPP and EPS, we offer solutions that impress with their high functionality. Discover the special properties of these materials and find out how we can tailor them to your individual requirements.<\/p>\n <\/div>\n

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Manufacturing expertise<\/h3>\n

Find out how we create customized solutions for your needs thanks to state-of-the-art production technology and years of experience. You can also discover how we combine precision, efficiency and innovation at every stage of production.<\/p>\n <\/div>\n

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[vc_row][vc_column][vc_row_inner][vc_column_inner][vc_column_text css=””] Our materials expertise is the basis for all further production steps [\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner][vc_column_inner width=”1\/2″][vc_column_text css=””]As a technology leader in the field of particle foams, we [\u2026]<\/span><\/p>\n","protected":false},"author":1,"featured_media":-1,"parent":2918,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-2946","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nOur material expertise | RUCH NOVAPLAST GmbH<\/title>\n<meta name=\"description\" content=\"Our material expertise creates solutions that are technically and economically convincing. 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